Precision shapes, clean edges, and repeatable accuracy. Kenosha provides custom die-cutting services for films, membranes, foams, and adhesive layers used in diagnostic and medical devices.
Our process guarantees tight dimensional tolerances and clean, consistent results, whether you need prototype samples or high-volume production runs.
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What is die-cutting?
Die-cutting is a precision process used to cut materials into specific shapes or patterns.
In medical and diagnostic applications, it ensures accurate alignment, repeatable dimensions, and efficient assembly, making it a critical step in the production of lateral flow devices, wearables, and laboratory components.
Applications
Our precision die-cutting capabilities are used for:
- Membranes and adhesive films in lateral flow and IVD tests
Skin-contact adhesives and patches for wearable devices
Protective or sealing layers in lab films and microfluidic devices
Gaskets, tabs, and custom shapes for diagnostic housings or fixtures
Key advantages of Kenosha die-cutting
- High precision cutting with repeatable accuracy across batches
- Tight tolerances for automated assembly or manual placement
- Clean edges without distortion, fraying, or adhesive bleed
- Flexible formats including roll-to-roll and sheet-based production
- Fast turnaround for prototyping, validation, or production orders
Quality & traceability
All die-cut parts are produced under controlled manufacturing conditions and inspected for dimensional accuracy and visual quality.Each batch is fully traceable, ensuring reproducibility and process transparency for regulated manufacturing environments.
Die-cutting as a standalone service
Kenosha also offers contract die-cutting for customer-supplied materials, including films, foams, and adhesive laminates. Our precision cutting systems and quality controls guarantee consistent results even with complex geometries or sensitive materials.