Custom Manufacturing

Small-batch production

Flexible small-batch production with consistent quality. Bridging prototypes and full-scale manufacturing.

Production-Grade Manufacturing for medical and diagnostic pilot runs

Bridging the gap between prototype and full-scale manufacturing. Kenosha offers small-batch production services for diagnostic, medical, and wearable materials; ideal for pilot runs, clinical testing, or pre-market validation.

We deliver production-grade quality in limited quantities, giving you flexibility without compromising performance or traceability.

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When to use small-batch production

Small-batch manufacturing is ideal when you need:

  • Controlled production for clinical evaluations or pilot studies

  • Process validation before large-scale rollout

  • Limited production volumes for specialized or seasonal products

  • Ongoing material supply for early market introduction

Kenosha provides the same precision, cleanliness, and documentation as in full-scale production. Just at smaller quantities.

Small-batch production

Capabilities

  • Lamination, slitting, and die-cutting of films, membranes, and adhesives
  • Batch-specific documentation for regulatory compliance
  • Material customization for short-run variants
  • Tight dimensional tolerances suitable for automated assembly

Quality & traceability

All prototypes are manufactured under our ISO 9001:2025–certified Quality Management System.

We maintain full documentation for materials and processes, ensuring that your prototype aligns with future scale-up requirements.

Why choose Kenosha for small-batch production

  • Reliable production for pilot or pre-commercial runs

  • Consistent, validated quality across batches

  • Flexible scheduling and material customization

  • Scalable transition from testing to full-scale manufacturing

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Have Questions?

Tell us what you need, and our team will respond with personalized support to guide you every step of the way.

Frequently Asked Questions