Custom Manufacturing

Prototyping

Developing small-scale samples for design validation, testing, and process optimization.

Accelerate development with precise, small-scale material conversion. Kenosha supports diagnostic, medical, and wearable device developers with custom prototyping services. We help you solve the toughest adhesive/material integration challenges so your device goes from prototype to production without material-related risk or delay

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Why consider prototyping?

In diagnostics and medical device development, fast and accurate prototyping is essential to validate design, performance, and regulatory fit before scaling production.

Our converting and lamination capabilities allow you to test multiple material configurations, shorten development cycles, and reduce iteration costs.

Advantages of Kenosha medical prototyping:

  • Rapid turnaround from concept to functional prototype
  • Access to production-grade materials and adhesives
  • Consistent quality between prototype and final batch
  • Support for design changes and performance testing

Our Prototyping capabilities

We offer:

  • Custom lamination and adhesive coating of diagnostic and medical materials
  • Precision die-cutting and slitting for small test formats
  • Assembly of layered components (films, membranes, adhesives, foams)
  • Material and process traceability for R&D documentation

Whether you’re testing flow characteristics, adhesion performance, or material compatibility, Kenosha delivers reliable, reproducible prototypes.

Quality & traceability

All prototypes are manufactured under our ISO 9001:2025–certified Quality Management System. We maintain full documentation for materials and processes, ensuring that your prototype aligns with future scale-up requirements.

Why choose Kenosha for prototyping

  • Over 25 years of experience in medical and diagnostic materials
  • Fast turnaround and technical collaboration
  • Access to production-grade converting and technologies
  • Scalable transition from prototype to volume manufacturing

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Frequently Asked Questions