Medical Devices / Wearables

Breathable Films

Combine moisture control and flexibility for wearables and wound care. Our films maintain comfort and adhesion during extended wear or healing periods.

Kenosha specializes in breathable films and adhesive tapes for medical, wound care, and wearable applications.Our materials combine protection, moisture control, and skin comfort, ensuring reliable adhesion and breathability even during extended wear.

With over 25 years of experience in medical adhesive manufacturing, Kenosha provides breathable films and skin-friendly tapes trusted by leading healthcare and diagnostics manufacturers across Europe.

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What Are Breathable Films?

Breathable films are thin, flexible materials that allow moisture vapor transmission (MVTR) while preventing liquid or bacterial penetration. In medical and wound care applications, they help maintain a balanced skin environment, promoting faster healing and comfortable long-term wear. Our medical-grade breathable films are available as standalone layers or combined with adhesive coatings to create custom, high-performance medical tapes.

Why Breathability Matters

Breathability directly impacts skin comfort, adhesion performance, and healing efficiency.Kenosha’s breathable materials regulate moisture and temperature while maintaining strong adhesion and gentle removal — essential for wound dressings, wearable sensors, and transdermal patches.

Key benefits include:

  • Improved patient comfort and skin compatibility
  • Controlled moisture evaporation for healthy healing
  • Reduced risk of maceration and irritation
  • Reliable adhesion during long-term wear

Material Options and Constructions

Our breathable films and tapes are available in multiple medical-grade constructions, including:

  • Polyurethane (PU) and polyethylene (PE) films with high MVTR values
  • Nonwoven breathable tapes for flexibility and softness
  • Skin-friendly adhesive coatings for sensitive skin
  • Laminated composites for added strength and controlled breathability

Each material can be customized in thickness, permeability, and adhesive chemistry to fit your specific device or wound care design.

Applications in Medical and Wound Care Devices

Kenosha’s breathable films and tapes are used in:

  • Wound dressings and surgical coverings
  • Transdermal patches and drug delivery systems
  • Wearable sensors and continuous glucose monitors (CGMs)
  • IV site dressings and catheter fixation
  • Scar therapy films and healing patches

Our films maintain adhesion under variable skin conditions while allowing natural moisture exchange for comfort and healing.

Custom Solutions & Capabilities

We offer both standard and custom solutions, including:

  • Tailored MVTR levels for specific healing or wear requirements
  • Coating on flexible films, foams, or nonwovens
  • Die-cutting and lamination under controlled conditions
  • Prototype and production-scale rolls with consistent quality

Our in-house converting capabilities ensure tight tolerances, full traceability, and uniform adhesive coating across all production batches.

Quality & Certification

  • ISO 9001:2025 – Quality Management
  • Clean-room production (when needed)
  • Batch traceability

Each film or tape is tested for peel strength, tack, shear resistance, and MVTR performance, guaranteeing medical-grade consistency and reliability.

Why Choose Kenosha Breathable Films & Tapes?

  • Over 25 years of expertise in medical and wound care materials
  • High moisture permeability for optimal comfort and healing
  • Proven reliability in wound care and wearable devices
  • Scalable supply, from prototypes to high-volume production

Frequently Asked Questions

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Let’s find the right breathable film or adhesive tape for your medical or wound care application. Our team will help you select a skin-friendly, high-performance solution that meets your technical and regulatory requirements.